Fully Automatic 6 Hoppers Batching System Fertilizer Batching Machine

As a leading fertilizer equipment manufacturer, we understand that precise, efficient, and stable batching is the core foundation of high-quality fertilizer production. Whether you're producing organic fertilizer, compound fertilizer, or blended fertilizer (BB fertilizer), the performance of your batching machine directly determines the quality and cost of your final product. Our comprehensive line of batching machines is designed to help you overcome this critical process, enabling you to reduce costs, increase efficiency, and achieve higher quality.

Product Description

Our batching machines utilize advanced control technology and are designed for the precise metering and distribution of a variety of raw materials used in fertilizer production, including basic fertilizers like nitrogen, phosphorus, and potassium, trace elements, fillers, and other additives. They seamlessly integrate with mixers, grinders, conveyors, and other equipment to form automated production lines. This eliminates the industry's pain points of manual batching, including large errors, low efficiency, high labor intensity, and severe dust pollution. It is a key first step toward intelligent and scalable fertilizer production.

Features
1. High-Precision Metering
Utilizing high-precision sensors and intelligent control algorithms, the ratio of various raw materials strictly adheres to the process formula, with minimal metering error (typically within ±0.5%), ensuring the stability and effectiveness of fertilizer products from the source.
2. Automation and Intelligence
The PLC touchscreen control system features a user-friendly interface and allows recipe storage and recall. With a single click, it automatically meteres, feeds, and cycles multiple materials, significantly reducing manual intervention and eliminating human error.
3. Durability
The material-contacting parts of the equipment are constructed of high-quality stainless steel or carbon steel with corrosion protection treatment, offering corrosion and wear resistance. This makes it particularly well-suited to the corrosive and abrasive nature of fertilizer raw materials, resulting in a long equipment life and low maintenance costs.
4. Flexible Adaptability
Customizable to meet customer requirements, including on-site raw material types, plant layout, and production capacity requirements, the system supports ratios for 1-10 or even more materials, perfectly adapting to large, medium, and small production lines. 5. Environmental Protection and Cleanliness
Enclosed or semi-enclosed designs effectively reduce dust spillage, improve the workshop working environment, and meet the environmental protection requirements of modern clean production.

Application
This series of batching machines is widely used in various fertilizer production processes:
Compound fertilizer production lines: Used for the precise proportioning of basic raw materials such as urea, ammonium chloride, ammonium phosphate, and potassium chloride.
Organic fertilizer production lines: Used for quantitative mixing of organic raw materials such as livestock and poultry manure and straw with microbial agents and auxiliary materials (such as rice husks).
Blended fertilizer (BB fertilizer) production lines: Core equipment for BB fertilizer production, ensuring the precise proportioning of different granular fertilizers.
Water-soluble fertilizer/specialty fertilizer production lines: Used for the precise metering of high-value raw materials such as trace elements and additives to ensure product quality.

Product Type: Static Batcher vs. Dynamic Batcher
Depending on the material metering method, we offer two main models to meet the diverse process requirements of our customers:
1. Static Batcher (Batch Type)
Working Principle: Each material is weighed individually and sequentially. All materials are accurately metered in their respective hoppers while stationary, and then sequentially placed into a mixer for mixing.
Advantages:
Extremely High Accuracy: Because the materials are individually weighed at rest, interference from belts, air currents, and other factors is eliminated, resulting in the highest metering accuracy of all methods.
Suitable for a wide range of materials: Particularly suitable for powdery, light-weight, dust-prone, or poorly fluid materials.
Ideal Choice: High-end compound fertilizer, water-soluble fertilizer, and organic fertilizer production lines requiring extremely stringent formulation accuracy.
2. Dynamic Batcher (Continuous Type)
Working Principle: Multiple materials are simultaneously and continuously conveyed to a collection conveyor or mixer via separate feeding devices (such as screw feeders or belt scales). Real-time weighing and proportion control are performed during the conveying process. Advantages:
High Efficiency and High Capacity: Continuous feeding and discharging make it ideal for large-scale continuous production.
Space-Saving: Compact structure eliminates the need for multiple bulky metering hoppers.
Ideal Choice: Blended fertilizer (BB fertilizer) and bulk compound fertilizer production lines seeking high efficiency and high production capacity.

How to choose?
Our technical team will recommend the most suitable formulation based on your raw material properties (granular/powdered form, flowability), formulation complexity, target production capacity, and investment budget.

Gofine Machine has been deeply involved in the fertilizer equipment industry for many years and has a deep understanding of production processes and key challenges. We provide one-stop customized solutions, from design and equipment manufacturing to installation and commissioning.
Consult us now to receive a personalized solution!

Product Details